Landmark Projects

Fixtures For Landmark Projects

Some of the landmark automobile and engineering projects in the country over the last 45 years which has been engineered by Forms and Gears.

Toshiba, Japan

5 Meter long Fixture, Trials in Japan
5 Metre long fixtures
High Pressure Hydraulics used

Cummins - DMG

Common Fixture to machine KV 12 & KV 16 Cylinder Blocks
Two Set-ups Each
Total Four Set-ups
No Change Elements

Ashok Leyland-Huller Hille

Axle Arm fixtures for Ashok Leyland for Huller Hille machines
High Pressure Romheld hydraulics used with internal piping

Fixtures for MAG, Germany

Fixtures to machine Nissan Cylinder Blocks
First turnkey project with fixtures from India
First fixture builder in India whose facilities have been approved by MAG

Dana VMC Fixture

Machining fixture for Dana’s Banjo Beam
Movable V- Blocks mounted on LM Guides for quick and accurate set up change positioning
2.2 meters long

Mahindra-Heller

Cylinder Block fixtures supplied to Mahindra Auto for Heller Machines
High-pressure hydraulics used with internal piping
Tombstone made of Stainless Steel casting

Ashok Leyland Hino CYL Block

High pressure hydraulic fixture to machine Ashok Leyland Hino Cylinder Blocks on Mazak machines.
High-pressure hydraulics used
Tombstone made of machine grade Castings
Conveyor arrangement on the fixture receives the component and drops it onto locating pins

Hydraulic CYL Block Fixtures Supplied to Kirloskar Oil Engines

Common fixture to machine 8, 10 and 12 cylinder blocks supplied to Kirloskar Oil Engines
End brackets moving on LM Guides with Crank and Cam bore locators

Cummins

Common Fixture to machine KV 12 & KV 16 Cylinder Blocks
Two meter long Trunion type fixture to be used with a Rotary Indexing head and Tail Stock
High-pressure hydraulics from Roemheld used with internal piping

First Setup Cylinder Block Fixture for Mahindra Tractors

Location end and side butting
Entire conveyor assembly is clamped upwards onto Fixture Bridge
Operation on top face on Mazak VCS 530

Fixtures for Mazak, Japan

Fixtures to machine Mahindra 3 & 2 Cylinder Blocks
Run offs in Mazak, Japan assisted by Forms & Gears

Mechanical Fixtures for Perkins

3 meter Mechanical Fixtures for Perkins
16-12 V Cylinder Blocks and 8-6 inline Cylinder Blocks

Volvo Eicher CYL Block For Mazak Turnkey

Common fixture to machine three, four and six cylinder blocks

Two Sided Tombstone Fixture for Volvo Eicher Cylinder Head

One side with angular setup

Al John Deere

3.3 meter long hydraulic fixtures for Earth Moving Equipment

John Deere

Cylinder Block - Mazak turnkey.

Cylinder Block Fixtures for Cummins, Phalton

VMC Fixtures for Mahindra, Zaheerabad

Jtek/Toyota Japan

Complete line of Cylinder block fxtures for Toyota line at Kirloskar Oil Engines, Kagal.

Mahindra Auto

Scorpio blocks – 30 nos – Makino machines.

Mahindra Auto

Scorpio block finishing – Heller Machines.

Cummins

16 and 12 Cylinder Blocks - Mazak turnkey.

Caterpillar

Cylinder block and head projects - Mazak turnkey.

Swaraj

Gear box housing Op-20 fixture - Swaraj, India.

ITL

Gear box housing Op-20 fixture - ITL, Hoshiarpur, India.

A Tractor Company in Turkey

Fixture to load multiple 4 cylinder Blocks Op 10 - For a Tractor Company in Turkey.

A Tractor Company in Turkey

Fixture to load multiple 4 cylinder Blocks Op 20 - For a Tractor Company in Turkey.

A Tractor Company in Turkey

Fixture to load multiple 4 cylinder Blocks Op 30 - For a Tractor Company in Turkey.

A Tractor Company in Turkey

Fixture to load multiple 4 cylinder Blocks Op 40 - For a Tractor Company in Turkey.

ITL

FRONT AXLE OP-10 Hydraulic fixture - ITL, Hoshiarpur, India.

ITL

FRONT AXLE OP-20 Hydraulic fixture - ITL, Hoshiarpur, India.

Tata Motors

14 Fixtures for Heller FMS at Tata Motors in ’97 for the Indica blocks. Forms & Gears were one of two vendors chosen from all over India for fixtures.

Cummins

Cylinder Head – Mori Seiki and Daewoo machines.

Tata Motors

Cylinder head – MAG turnkey.

Nissan

Ashok Leyland – Cylinder Block – MAG Turnkey, Prove out in Germany.

Kirloskar

Oil Engines, Nasik- Cylinder Head project – Mazak turnkey.

Volvo

Eicher block and head fixtures for Mazak machines.

Simpson

Cylinder block fixtures for Makino machines.

Hyundai

Accent and Santro Block and Head fixtures on Hyundai machines.

Ashok Leyland

Neptune Cylinder Block – Mazak, Japan Turnkey

Hinduja Foundrie

GM block fixtures on Kitamura HMC.

Ashok Leyland

Neptune Cylinder Block – Kitamura, BFW, Mazak Cummins 16 and 12 Cylinder Block – SHW machine (trials in Germany).

Ford

Cylinder Block – MAG Turnkey.