On site service Activities:
- Installation
- Commissioning
- Proveout
- Training
- Equipment Failures
- Process interruption
- System operation issues
- Production discontinuity
- Any other production/ efficiency hindering failures
Scheduled Maintenance
- Check power lines, feed lines and related process impacting items
- Check for replaceable items
- Check overall process flow
- Do necessary repairs/ replacements/ additions
Preventive Maintenance
- Equipment critical operating sub systems/ parts
- Common failure/replaceable parts/ units
- Check stock of critical parts/ components/ units
Breakdowns
- Equipment
- Automation systems/ feed systems
- Electrical / Hydraulic/ Pneumatic lines
- Display/ monitoring systems
- Software
- Best Known Methodologies (BKM)
- Spare Parts Management
- Reports Generation
- Continuous Improvement and Implementation
- ISO Documentation
OSS Support from forms and Gears
Install, maintain, service/ repair/ operate:
- Robot
- CCD
- Stepping/ Servo motor
- FFU
- XY Slide table
- Gantry
- Laser
- Barcode Scanner
- Conveyor Unit
- Feeder
- Ball screw unit
- Index table/ Linear module
- Reduction box
Capability
Robot/ Automation/ Vision Systems:
- Integration of robots
- Robot-teaching, pick & place alignment
- Vision based equipment installation and commissioning
- Camera integration, Testing, Equipment setup for production
- Equipment production run and maintenance support
- SCADA Controlling & Monitoring System
- Calibration and recalibration
Electrical/ Electronics
- PLC Integration, Data Management System
- Electrical integration of equipment and sub systems
- Electrical and Electronics elements Tuning
- Calibration and recalibration
- Wiring of electrical control panels, trouble shooting and maintenance
- Maintenance of: Motors, Drives and Controllers
- Embedded firmware/ software integration
- Firmware/ Software – Bug fixing and resolve issues
Mechanical/ Pneumatic/ Hydraulic
- Integration of pneumatic/ hydraulic systems to equipment, run trials and maintenance
- Linear indexing, Rotary indexing
- Clamping systems
- Locating Systems
- Alignment systems
- Calibration and system fine-tuning
- Maintenance of all PLC Operated Hydraulic and Pneumatic equipment
- Hydraulic and Pneumatic Fixtures / Jigs: Periodic and Scheduled Maintenance
- Replacement and maintenance of wear out mechanical elements